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Abstract In the present work, we report the effect of low‐temperature plasma treatment on thermal, mechanical, and biodegradable properties of polymer composite blown films prepared from carp fish scale powder (CFSP) and linear low‐density polyethylene (LLDPE). The CFSP was melt compounded with LLDPE using a filament extruder to prepare 1, 2, and 3 wt.% of CFSP in LLDPE polymer composite filaments. These filaments were further pelletized and extruded into blown films. The blown films extruded with 1, 2, and 3 wt.% of CFSP in LLDPE were tested for thermal and mechanical properties. It was observed that the tensile strength decreased with the increased loading content of CFSP, and 1% CFSP/LLDPE exhibited the highest tensile strength. To study the effect of low‐temperature plasma treatment, 1% CFSP/LLDP polymer composite with high tensile strength was plasma treated with O₂and SF₆gas before blow film extrusion. The 1% CFSP/LLDPE/SF₆‐extruded blown films showed increased thermal decomposition, crystallinity, tensile strength, and modulus. This may be due to the effect of crosslinking by the plasma treatment. The maximum thermal decomposition rate, crystallinity %, tensile strength, and modulus obtained for 1% CFSP/LLDPE/SF₆film were 500.02°C, 35.79, 6.32 MPa, and 0.023 GPa, respectively. Furthermore, the biodegradability study on CFSP/LLDPE films buried in natural soil for 90 days was analyzed using x‐ray fluorescence. The study showed an increase in phosphorus and calcium mass percent in the soil. This is due to the decomposition of the hydroxyapatite present in the CFSP/LLDPE biocomposite. 

ABSTRACT Multilayer packaging is commonly used in the food industry to improve product preservation by combining materials with specific properties for optimal protection. Ethylene vinyl alcohol (EVOH) is highly valued for its barrier properties against air and moisture. The mechanical properties of EVOH films are influenced by both the ethylene content, which affects crystallinity and barrier performance, and the thickness of the EVOH layer, which affects the film's mechanical strength. This study develops mathematical models to explore the relationship between EVOH film thickness, ethylene content, and mechanical properties, such as tensile strength, elongation at break, and elastic modulus. Using RSM with I‐optimal design, the optimal conditions for EVOH films are identified at a thickness of 0.03 mm and 48 mol% ethylene content. The model predicts values of 25.178% for elongation at break, 3077.865 MPa for elastic modulus, and 97.444 MPa for tensile strength. These predictions are validated through ANOVA, confirming the statistical significance of the model. Experimental results show achieved values of 27.119% for elongation, 3437.811 MPa for elastic modulus, and 107.308 MPa for tensile strength, demonstrating model accuracy. To further validate these findings, EVOH films are characterized by SEM, FTIR spectroscopy, and TGA, providing valuable insights into the structural and functional properties for food packaging.